The Scale of the Problem
Falls from height remain one of the leading causes of workplace fatalities in South Africa, particularly in the construction, mining, and industrial maintenance sectors. According to Department of Employment and Labour data, falls account for approximately 25–30% of all construction-related fatalities annually.
These are not inevitable — they are preventable through proper planning, training, and compliance.
Legal Framework
Construction Regulations 2014 — Regulation 10
Regulation 10 specifically addresses fall protection:
- A fall protection plan must be developed by a competent person for any work where a person could fall 2 metres or more
- The plan must be site-specific and regularly updated
- Workers must be trained on the fall protection plan before commencing work at height
General Safety Regulations
- Regulation 13A: Working on roofs — specific requirements for roof work, including edge protection and fragile roof precautions
- Regulation 13B: Material hoists and conveyors
- Regulation 13C: Ladders — requirements for safe use of portable and fixed ladders
OHSA (Act 85 of 1993)
- Section 8: General duty to provide a safe workplace, including protection from falls
- Section 14: Duties of employees to follow safety procedures and use fall protection equipment
What is a Fall Protection Plan?
A fall protection plan is a site-specific document that identifies fall hazards and prescribes control measures. It must include:
Required Content
- Risk assessment of all work at height activities
- Identification of fall hazards — edges, openings, fragile surfaces, scaffolding, ladders, roofs
- Fall protection methods to be used (in order of preference):
- Fall prevention — guardrails, barriers, covers over openings
- Fall restraint — systems that prevent the worker from reaching the edge
- Fall arrest — systems that safely stop a fall in progress (harnesses, lanyards, lifelines)
- Rescue plan — procedures for rescuing a fallen worker suspended in a harness (suspension trauma can be fatal within minutes)
- Emergency procedures — first aid, communication, evacuation
- Training requirements — what training workers need before working at height
- Equipment specifications — types, standards, inspection schedules
- Inspection regime — how and when fall protection equipment will be inspected
Who Must Develop the Plan?
A competent person — someone with the knowledge, training, and experience in fall protection. This person should ideally hold:
- Fall Protection Plan Competency certification
- NEBOSH IGC or ICC — covering fall protection within broader safety management
- HIRA Training — for the risk assessment component
The Hierarchy of Fall Protection
When planning protection from falls, follow this hierarchy (most preferred to least preferred):
1. Elimination
Can the work be done without going to height? Consider:
- Ground-level assembly before lifting into position
- Using drones for inspections instead of climbing
- Designing out the need for work at height
2. Fall Prevention (Passive)
Physical barriers that prevent falls:
- Guardrails — at least 900mm high with mid-rail and toe board
- Covers — secured covers over openings and holes
- Scaffolding — with full edge protection
3. Fall Prevention (Active)
Systems that require some worker action:
- Travel restraint — harness and lanyard system adjusted so the worker cannot reach the fall edge
- Work positioning — systems that hold the worker in position (e.g., boatswain's chair)
4. Fall Arrest
Systems that stop a fall:
- Full-body harness with energy-absorbing lanyard
- Self-retracting lifeline (SRL)
- Horizontal lifelines
- Vertical lifelines with rope grab devices
5. Fall Minimisation
Reducing the distance of a fall:
- Safety nets — positioned to catch falling workers
- Soft landing systems — air bags or crash mats (primarily for rescue/fire service use)
Equipment Standards and Inspection
South African Standards
All fall protection equipment must comply with:
- SANS 50361 — Full body harnesses
- SANS 50355 — Energy absorbers
- SANS 50360 — Retractable type fall arresters
- SANS 50353 — Mobile fall arrest devices on rigid anchor lines
- SANS 50354 — Mobile fall arrest devices on flexible anchor lines
- SANS 50795 — Anchor devices
Inspection Requirements
- Pre-use inspection by the worker before every use
- Formal inspection by a competent person at intervals not exceeding 3 months
- Equipment register — record all fall protection equipment, inspection dates, and outcomes
- Retirement criteria — remove equipment from service if damaged, expired, or involved in a fall arrest event
Training Requirements
Workers Working at Height
All workers performing work at height must be trained on:
- The specific fall protection plan for their work area
- Correct use and fitting of fall protection equipment
- Inspection of equipment before use
- Emergency and rescue procedures
- Recognition of fall hazards
Supervisors and Managers
Should receive additional training on:
- Fall protection plan development
- Equipment selection based on hazard assessment
- Rescue planning — how to recover a suspended worker
- Regulatory requirements — legal obligations and penalties
Recommended Qualifications
- Working at Heights Training — essential for all workers and supervisors
- Fall Protection Plan Competency — for persons developing fall protection plans
- NEBOSH ICC — construction-specific safety management including fall protection
- NEBOSH IGC — broader safety management foundation
- HIRA Training — for conducting the risk assessments that inform the fall protection plan
Rescue Planning: The Forgotten Element
Many organisations have fall arrest systems in place but no rescue plan. This is a critical gap.
Why Rescue Planning is Essential
- A worker suspended in a harness after a fall arrest event can develop suspension trauma (orthostatic intolerance) within 5–20 minutes
- Without prompt rescue, suspension trauma can lead to renal failure and death
- Having fall arrest equipment without a rescue plan can actually increase the danger
Rescue Plan Requirements
- Trained rescue team available on site during all work at height
- Rescue equipment — retrieval systems, descent devices, stretcher, first aid
- Communication — how to alert the rescue team immediately
- Practice drills — regular rehearsal of rescue scenarios
- Time target — rescue within 6 minutes of a fall arrest event
Employer Duties: A Checklist
Every employer with workers at height must ensure:
- A fall protection plan is developed for all work 2m or above
- The plan is developed by a competent person
- All workers are trained on the plan and equipment
- Appropriate fall protection equipment is provided and maintained
- Equipment meets SANS standards and is regularly inspected
- A rescue plan is in place and practised
- Work at height is properly supervised
- Records are maintained (training, inspections, risk assessments)
- The plan is reviewed when conditions change
How OHS Compliance Group Can Help
We offer training that directly supports fall protection compliance:
- NEBOSH International Construction Certificate (ICC) — from R12,990 online, covering fall protection within the construction safety framework
- NEBOSH IGC — from R13,500 online, comprehensive safety management including work at height
- HIRA Training — conduct the risk assessments that drive your fall protection plan
- Incident Investigation — investigate fall-related incidents to prevent recurrence
Invest in the training that keeps your workers safe and your organisation compliant.
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